A Division of Pearson Packaging Systems

Standard Palletizing

Standard, compact and cost effective robotic palletizing cells

Flexicell's Standard Robotic Palletizer line provides an easy and economical method of palletizing in four common configurations. The pre-engineered, simple, small, user-friendly and cost-effective robotic palletizing cells are ideal for applications where standard engineered systems would be too expensive to meet ROI objectives.

Benefits include:

  • Reliable
  • Cost-Efficient
  • User-Friendly
  • Small Footprint
  • Low Maintenance
  • Short Lead Times
  • Quick Start-Up Cycles
  Compact Palletizer Dual Floor Position Palletizer Over/Under Palletizer Pallet Handling Palletizer
 
Model RPC - C RPC - DF RPC - OU RPC - PH
Description Smallest, fully contained palletizing unit for a single pallet and load/unload function utilizing a pallet jack or forklift. The robot completes one pallet station before switching to the other, allowing time to replace the full pallet without stopping the work cell. Empty pallets are supplied on the bottom level and full pallets are discharged on the upper level. An empty pallet is picked by the robot and placed at the palletizing location. Full pallets are conveyed out of the work cell.
Application One production line running one SKU at a time

Sealed cases/trays and bliss boxes that can be top picked with a vacuum EOAT

Footprint 10'8" x 7'9" 12'10" x 9'8" 14'9" x 9'5" 19'9" x 11'2"
Continuous Operation No Yes Yes Yes
Case Size Range L 9" – 17.5"

W 5" – 15"

H 6" – 20"

Max. Case Weight Up to 40 lbs
Max. Case Rate Up to 12 CPM
Max. Pallet Height Up to 72 in including pallet
Case Infeed and Positioning Conveyor TGW IntelliROL motorized roller conveyor with reference pusher
Robot FANUC M710iC/50H
End of Arm Tooling Vacuum gripper for single case handling
Pallet Conveyor No No 3 2
Sheet Handling Manual Manual Manual Robotically
Pallet Handling Manual Manual Conveyor Conveyor
Floor Jack Pallet Exchange Yes Yes No No
Forklift Pallet Exchange Yes
Support Structure Pre-assembled for simplified installation
Safety Guarding Includes light curtain at pallet exit location
Control Cabinet Allen Bradley PLC
Operator Interface 10in Allen Bradley PanelView Color HMI

Pallet Configuration Tool

Model RPC - C
Description Smallest, fully contained palletizing unit for a single pallet and load/unload function utilizing a pallet jack or forklift.
Application One production line running one SKU at a time | Sealed cases/trays and bliss boxes that can be top picked with a vacuum EOAT
Footprint 10’8” x 7’9”
Continuous Operation No
Case Size Range: L 9” – 17.5” | W 5” – 15” | H 6” – 20”
Max. Case Weight Up to 40 lbs
Max. Case Rate Up to 12 CPM
Max. Pallet Height Up to 72 in incl. pallet
Case Infeed and Positioning Conveyor TGW IntelliROL motorized roller conveyor with reference pusher
Robot FANUC M710iC/50H
End of Arm Tooling Vacuum gripper for single case handling
Pallet Conveyor No
Sheet Handling Manual
Pallet Handling Manual
Floor Jack Pallet Exchange Yes
Forklift Pallet Exchange Yes
Support Structure Pre-assembled for simplified installation
Safety Guarding Includes light curtain at pallet exit location
Control Cabinet Allen Bradley PLC
Operator Interface 10in Allen Bradley PanelView Color HMI
Model RPC - DF
Description The robot completes one pallet station before switching to the other, allowing time to replace the full pallet without stopping the work cell.
Application One production line running one SKU at a time | Sealed cases/trays and bliss boxes that can be top picked with a vacuum EOAT
Footprint 12’10” x 9’8”
Continuous Operation Yes
Case Size Range: L 9” – 17.5” | W 5” – 15” | H 6” – 20”
Max. Case Weight Up to 40 lbs
Max. Case Rate Up to 12 CPM
Max. Pallet Height Up to 72 in incl. pallet
Case Infeed and Positioning Conveyor TGW IntelliROL motorized roller conveyor with reference pusher
Robot FANUC M710iC/50H
End of Arm Tooling Vacuum gripper for single case handling
Pallet Conveyor No
Sheet Handling Manual
Pallet Handling Manual
Floor Jack Pallet Exchange Yes
Forklift Pallet Exchange Yes
Support Structure Pre-assembled for simplified installation
Safety Guarding Includes light curtain at pallet exit location
Control Cabinet Allen Bradley PLC
Operator Interface 10in Allen Bradley PanelView Color HMI
Model RPC - OU
Description Empty pallets are supplied on the bottom level and full pallets are discharged on the upper level.
Application One production line running one SKU at a time | Sealed cases/trays and bliss boxes that can be top picked with a vacuum EOAT
Footprint 14’9” x 9’5”
Continuous Operation Yes
Case Size Range: L 9” – 17.5” | W 5” – 15” | H 6” – 20”
Max. Case Weight Up to 40 lbs
Max. Case Rate Up to 12 CPM
Max. Pallet Height Up to 72 in incl. pallet
Case Infeed and Positioning Conveyor TGW IntelliROL motorized roller conveyor with reference pusher
Robot FANUC M710iC/50H
End of Arm Tooling Vacuum gripper for single case handling
Pallet Conveyor 3
Sheet Handling Manual
Pallet Handling Manual
Floor Jack Pallet Exchange No
Forklift Pallet Exchange Yes
Support Structure Pre-assembled for simplified installation
Safety Guarding Includes light curtain at pallet exit location
Control Cabinet Allen Bradley PLC
Operator Interface 10in Allen Bradley PanelView Color HMI
Model RPC - PH
Description An empty pallet is picked by the robot and placed at the palletizing location. Full pallets are conveyed out of the work cell.
Application One production line running one SKU at a time | Sealed cases/trays and bliss boxes that can be top picked with a vacuum EOAT
Footprint 19’9” x 11’2”
Continuous Operation Yes
Case Size Range: L 9” – 17.5” | W 5” – 15” | H 6” – 20”
Max. Case Weight Up to 40 lbs
Max. Case Rate Up to 12 CPM
Max. Pallet Height Up to 72 in incl. pallet
Case Infeed and Positioning Conveyor TGW IntelliROL motorized roller conveyor with reference pusher
Robot FANUC M710iC/50H
End of Arm Tooling Vacuum gripper for single case handling
Pallet Conveyor 2
Sheet Handling Robotically
Pallet Handling Robotically
Floor Jack Pallet Exchange No
Forklift Pallet Exchange Yes
Support Structure Pre-assembled for simplified installation
Safety Guarding Includes light curtain at pallet exit location
Control Cabinet Allen Bradley PLC
Operator Interface 10in Allen Bradley PanelView Color HMI

Find out how robots can advance your packaging line.